Hardness Testing Aluminum
Castings
Hardness is the measurement of
the resistance of a metal to plastic deformation. The
process for checking the hardness of a material may
vary but it usually consists of the use of an
indentation that is measured in a casting. Hardness is
the property that shows a materials ability to resist
permanent deformation when it is under load. The
greater the hardness of a material the greater the
material will resist deformation. At Ramsden
Industries, we are able to perform two specific types
of hardness testing: Brinell and Leeb Testing.
Brinell Hardness Testing
The Brinell hardness test is
measured by forcing a hardened steel or carbide sphere
into a casting under a specified load. The indentation
that is created in the metal is measured for its
diameter. A Brinell hardness reading is obtained by
dividing the load used (in Kg) by the area of the
indentation in the casting being tested (in square
mm). When measuring an aluminum alloy a 500Kg load is
used, along with a sphere of 10mm.
Leeb Hardness Testing
The Leeb hardness test uses an
impact object of a certain weight, which is pounded at
the surface of the casting being tested under a
certain predetermined force. A calibrated
hardness-testing instrument will determine both the
impacting velocity and the rebounding velocity of the
impacting object when they are both 1mm from the
testing surface. The Leeb hardness value is expressed
as a ratio of the rebounding velocity to the impacting
velocity. The harder the material is the faster the
velocity will be when the impact object is rebounding.
The Leeb value that is obtained is used in comparison
with industry standards to determine the hardness
using a Rockwell, Brinell, and Vickers
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